Production Capacity for the plant

Description Daily Production capacity (Per 8 hour shift)
Aluminum Profiles10 MT
Sheets, Panels, Frames, Etc.1000 Sq.m
Accessories10000 Sets

Capabilities of the plant

Description Maximum Tolerances of Size, Weight Etc.
Aluminum profiles6800 mm
length Sheets, Frames, Arches Etc.6800 mm Length x 1500 mm Height x 400 mm Wide Accessories
Extruded or Cast Aluminum Mild Steel 6800 mm Length x 1500 mm Height x 400mm Wide upto 150 Kgs Weight
Galvanized SteelElectro Galvanized Sections only. 6800 mm Length x 1500 mm Height x 400mm Wide upto 150 Kgs Weight

Production Design

5 to 12 tonnes/ (8hr) shift, single colour.
2 to 5 tonnes/(8hr) shift, multiple colours (Each colour change requires 2 to 3 hrs for booth cleaning).

List up of important machineries

  • Pre-treatment Tanks
  • Powder Coating
  • Booth Curing
  • Oven
  • Conveyor
  • Compressor
  • Packing Machineries
  • QA/QC Laboratory

GALCO Projects

  • Jigging The transferred materials are opened (unbundled) and checked by the Jiggers for damages and for determining the type of cleaning requirement. Read

  • Pre Treatment
    Stage 1- Alkaline Etch (AD De Greaser/Etcher –Alkaline Medium) The Degreaser/Etcher removes the Rust, dirt, oil etc on the sections Read

  • Powder Coating is applied automatically with automatic guns and the operator provides manual touch up (Optional) if required at Faraday cage areas and or on complex sections Read

  • Curing The powder coating oven will be set so as to achieve a temperature of 200 degrees on the metal for 10 minutes. The Powder Coated Loads passes through Read

  • Off loading After curing, the Loads are offloaded by Offloading personnel and transferred from the conveyor to the unloading Jacks. Read

  • Online QC Checking QCI checks the loads for conformation to quality standards. And records the values in Online Quality Inspection Report GALCO-QC/03 and in Online Quality Read